Custom Injection Molding Services

Custom Injection Molding, Made to Fit Your Part

We build the mold and mold the parts in one factory, to IATF 16949:2016 quality. A quick aluminum mold in 2 to 3 weeks, or a hard steel mold that runs over a million parts.

  • 50+ resins: ABS, PP, PE, PC, Nylon, POM, PEEK, TPU.
  • Standard tolerance 0.05 mm, tighter on key features.
  • DFM review and quote back in under 24 hours.
Custom injection molding: molded plastic battery pack housing produced by Meco
5Plastic Processes
30+Years Experience
10 to 10M+No MOQ
IATF 169492016 Certified

What Is Custom Injection Molding?

Last updated: August 2026

Custom injection molding means building a mold shaped like your part, then pushing melted plastic into it to make the same part again and again. You pay for one tool, then get thousands or millions of matching parts.

Meco runs five plastic processes under one roof: injection molding, extrusion, blow molding, thermoforming, and 3D printing. A molding-only supplier will always quote you a mold. We tell you when a different process is cheaper.

We cut our own molds with CNC machining and heat treatment, then add plating, painting, and other finishes and full assembly. New to this? Read what plastic injection molding is, or see how contract manufacturing lowers your landed cost.

Tolerance

0.05 mm

Standard on molded features. Tighter on key features by design.

Tooling Time

2 to 8 weeks

Aluminum 2 to 3 weeks. Steel 4 to 8 weeks.

Order Size

10 to 10M+

No MOQ. One sample or a full production year.

Quality Standard

IATF 16949

The automotive quality system, applied to every plastic part.

Swipe for all four

Five Ways to Make Plastic Parts, All in One Place

Each process suits a different shape, size, and volume. We pick the one that fits your part, not the one we happen to own.

Custom injection molded plastic housing with snap fit features
High Volume, Complex Shapes

Plastic Injection Molding

Melted plastic forced into a steel or aluminum mold. Housings, gears, clips. Insert and two-shot supported, at 0.05 mm standard tolerance.

See injection molding →
Plastic extrusion machine producing custom profiles and tubing
Long, Constant Shapes

Plastic Extrusion

Plastic pushed through a shaped die and cut to length. Tubes, seals, and channels in PVC, PP, PE, PC, and PA.

See plastic extrusion →
Thermoformed blister packaging machine producing plastic trays
Trays and Packaging

Thermoformed Blister

A heated sheet pressed over a tool. Trays, clamshells, and blisters, with anti-static options for electronics.

See thermoforming →
3D printer building plastic prototype parts without tooling
Prototypes and One-Offs

Plastic 3D Printing

Built layer by layer with no mold needed. The fastest route to a first part, in ABS, TPU, PEEK, PC, PLA, and Nylon.

See 3D printing →

Not Sure Which Process Fits?

Send the part. Our engineers pick the process, resin, and finish against your volume and geometry, then price it.

Ask Our Engineers

Swipe for all five processes

Which Process Should You Use?

A side-by-side view of the five plastic processes. For the two most often confused, read our injection molding vs thermoforming guide.

Tolerances and volumes are typical. Final process is confirmed at DFM review.
ProcessVolumeTooling CostPart ShapeToleranceTypical Parts
Injection MoldingHighHighSolid, complex0.05 mmHousings, gears, connectors
Plastic ExtrusionHighMediumLong, constant0.1 mmSeals, channels, tubing
Blow MoldingMedium to highMediumHollow0.5 mmBottles, tanks, ducts
ThermoformingLow to highLowShallow, tray-like0.3 mmTrays, blisters, clamshells
3D Printing1 to 50NoneAny0.13 mmPrototypes, fixtures

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Why OEMs Pick Meco for Custom Molding

We own the factories, cut the molds, mold the parts, finish them, and assemble them. One supplier, one purchase order, one engineer on your program.

01

Five Processes, One Roof

Injection, extrusion, blow, thermoforming, and 3D printing in one place. If your part is wrong for molding, we say so before you pay for a tool.

02

We Build Our Own Molds

Molds designed and cut in house with CNC machining. Aluminum in 2 to 3 weeks, steel in 4 to 8 weeks.

03

DFM Before Steel Is Cut

We review draft, wall thickness, gates, and resin with every quote. Changes at this stage typically cut cost 15 to 30%. How to pick a molder.

04

Molding to Finished Product

Plating, painting, pad printing, then full product assembly and global warehousing. See whole product manufacturing.

Swipe for all four

What We Check in Your Design

Most molding problems are designed in, not made in. These are the first things our engineers look at when your file arrives, and the fixes that save the most money.

What We CheckWhat Good Looks Like
Wall ThicknessEven walls, roughly 1 to 3 mm for ABS, PP, PC, and Nylon. Thick spots cause sink marks and long cycles.
Draft Angle1 to 2 degrees on plain walls, 3 degrees or more on textured walls, so the part releases cleanly.
Ribs and BossesRibs about 60% of the wall thickness, with a radius at the base. Stops sink marks on the show face.
Gate PositionPlaced where the witness mark will not be seen and the flow fills evenly. Moved before the tool is cut, not after.
Resin ChoiceMatched to load, heat, chemicals, and UV. A resin swap is often the cheapest fix in the whole program.
Tolerances0.05 mm standard. Tight callouts kept only where the part needs them, since each one adds tool cost.

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General design guidance. Your part gets specific numbers back with your quote, in under 24 hours.

Industries We Mold Plastic Parts For

From automotive interior trim to medical device enclosures. Resin, process, and tolerance chosen per industry.

Automotive Parts

IATF 16949Certified
PC-ABS / PA6Resins
PPAPDocumented

Interior trim, dashboard parts, connector housings, and under-hood components in PA6, PBT, and PC-ABS. We can mold metal threads into a housing, or add a soft TPU grip over hard plastic in one part. See our automotive parts manufacturing.

Interior trimConnector housingsUnder-hood partsEV battery covers
See automotive work →

Medical Equipment

PC / PEEKResins
Lot TraceEvery batch
FAIReported

Equipment enclosures, instrument grips, IV components, and trays that survive repeated hospital cleaning, molded in PC, PEEK, and TPU. Full lot traceability and first article inspection on every program. See our medical equipment manufacturing.

Equipment enclosuresInstrument gripsSterilizable traysIV components
See medical work →

Consumer Electronics

ABS / PC-ABSResins
SPI / TextureFinishes
Chrome / PVDPlating

Device enclosures, button caps, and battery doors, with gloss, matte, or textured surfaces straight from the tool. Add chrome plating, PVD, or paint, then PCB assembly and box build. See our electronics manufacturing.

Device enclosuresBattery doorsButton capsSnap-fit covers
See electronics work →

Home Appliances

PP / ABSResins
10M+Annual volume
UL / IECSupported

Fridge bins, control panels, knobs, and water tanks in PP, ABS, and PC-ABS. Large hollow parts such as detergent tanks and air ducts go to blow molding instead of a big injection tool. See our home appliance manufacturing.

Control panelsFridge binsKnobs and handlesWater tanks
See appliance work →

Aerospace Parts

PEEK / PEIHigh temp
Glass-FilledReinforced
FAIRFull reports

Cabin trim, duct clips, instrument covers, and anti-static trays in heat-resistant PEEK and PEI. Serial traceability, FAIR, and material certificates come with the parts. See our aerospace parts manufacturing.

Cabin trimInstrument coversDuct clipsAnti-static trays
See aerospace work →

Industrial Manufacturing

POM / PAWear grades
GearsPrecision
SPCIn process

Plastic gears, bushings, valve handles, and machine guards in POM and Nylon. Glass fibre reinforcement adds stiffness for load-bearing parts. Read our guide to industrial manufacturing, or see the full list of Meco capabilities.

Plastic gearsBushingsValve handlesMachine guards
See industrial work →

Telecom

PC / PBTResins
UL94 V-0Grades available
UV StableOutdoor

Connector housings, cable management, splice trays, and outdoor enclosure parts in flame-retardant PC, PBT, and PC-ABS. UV-stabilised grades for parts that live outside. See our telecom manufacturing.

Connector housingsCable managementSplice traysOutdoor enclosures
See telecom work →

Lighting

PC / PMMAOptical
Clear / FrostedFinishes
UV StableOutdoor

Lenses, diffusers, reflector housings, and trim in optical-grade PC and PMMA. The tool finish gives clear, frosted, or textured surfaces with no secondary polishing. See our lighting manufacturing.

LensesDiffusersReflector housingsTrim parts
See lighting work →

Heavy Equipment

PA / TPUTough
Blow MoldedLarge hollow
UV StableOutdoor

Operator grips, knobs, fluid tanks, and guards in Nylon and TPU that resist abrasion and cracking. Large hollow parts such as fluid tanks go to blow molding. See our heavy equipment manufacturing.

Operator gripsFluid tanksGuardsCable boots
See heavy equipment work →

Commercial Furniture

PP / ABSResins
Class AShow surfaces
Snap-FitTool-free build

Chair shells, armrests, cable grommets, and adjustment knobs in PP and ABS, with soft TPU overmolding where a grip needs to feel good. See our commercial furniture manufacturing.

Chair shellsArmrestsCable grommetsKnobs
See furniture work →

Resins We Mold

Over 50 resins across the five processes, including glass-filled and flame-retardant grades. Need a metal part with molded-in detail instead? See metal injection molding.

ProcessResins Available
Injection MoldingABS, PP, PE, PC, PC-ABS, PA (Nylon), POM, TPU, TPV, TPE, PBT, PEEK, plus glass-filled grades
Plastic ExtrusionPVC, PP, PE, PC, PA
Blow MoldingPVC, PP, PE, PET
ThermoformingPVC, PP, PE, PET
3D Printing (FDM)ABS, TPU, PEEK, PC, PLA, PA (Nylon)

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Ready to Price Your Molded Part?

Send a STEP file. You get tooling cost, part cost, and DFM notes back in under 24 hours. NDAs signed as standard.

Get Your Molding Quote

Custom Injection Molding FAQs

What is custom injection molding?

Custom injection molding is making plastic parts from a mold built for your design only. Melted plastic is injected into the mold under pressure, cooled, and ejected as a finished part. One mold then produces thousands or millions of identical parts, which is why the cost per part drops sharply as volume rises.

How much does an injection mold cost?

An aluminum test mold runs $2,000 to $8,000. A soft steel mold for medium volumes runs $8,000 to $25,000. A hard steel production mold runs $20,000 to $80,000 or more. Price tracks part size, number of cavities, and features like slides and lifters. Hard steel molds run over a million shots.

How much does each molded part cost?

Small parts in commodity resins such as PP and ABS run 10 cents to $1 each. Larger or more complex parts in PC or Nylon run 50 cents to $5. Engineering resins such as PEEK or glass-filled grades run $3 to $30 or more. Volume is the biggest lever, since the tool cost spreads across every part.

How long does injection molding take?

Aluminum tooling takes 2 to 3 weeks and steel tooling takes 4 to 8 weeks. After you approve first samples, production parts ship in days to weeks depending on quantity. Your quote and DFM feedback come back in under 24 hours.

What tolerance can injection molding hold?

Our standard is 0.05 mm on molded features. Tighter tolerances are achievable on key features through cavity design, gate placement, and cooling control, and we call these out during DFM. More detail in our plastic injection molding guide.

Can you do overmolding and two-shot molding?

Yes. We support insert molding, where metal parts are molded into the plastic, and two-shot molding, where two resins bond into one part, such as soft TPU on a hard PC body. Learn more in our 2K molding guide.

What is your minimum order quantity?

There is no MOQ. With aluminum tooling, 100 to 500 parts works well for pilot builds and market tests. Injection molding usually beats other processes on cost from roughly 1,000 to 5,000 parts a year. Below that, 3D printing is often the better call and we will tell you so.

What certifications and protections do you have?

Meco is IATF 16949:2016 certified, the automotive quality standard, which is built on all ISO 9001:2015 requirements. We run APQP, PPAP, SPC, and PFMEA, and supply REACH and RoHS documentation. Your design stays yours: we provide IP protection and sign NDAs before work starts. Production is in Thailand and China, managed from Canada. More about Meco.

How to Get Started

1
Send Your Files

Upload a STEP or IGES file with your resin, volume, and finish notes through the quote form. NDA first if you prefer.

2
Get DFM and Pricing in 24 Hours

We confirm the best process of the five, flag design risks, recommend a resin, and price both tooling and parts. New to sourcing? See how to find a manufacturer.

3
Tooling and First Samples

We cut the mold in house, run samples, and ship them with inspection reports for your sign-off.

Production, Finishing, Delivery

Full production with SPC and documentation, then finishing, assembly, and global warehousing. Scale from 100 parts to 10 million with the same partner.

Custom Injection Molding Services | In-House Tooling | Meco

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