Manufacturing Capabilities
40+ in-house manufacturing processes across metals, plastics, and electronics. IATF 16949:2016 certified. One partner from prototype to mass production.
One Manufacturing Partner. Every Process You Need.
Most contract manufacturers specialize in one or two processes and outsource the rest. That creates handoff gaps, quality risk, and longer lead times. Meco takes the opposite approach: we provide 40+ manufacturing processes under one quality system, one project manager, and one accountable partner. From raw material to finished, packaged product delivered to your warehouse.
Our IATF 16949:2016 certified facilities in Thailand and China cover every major metal and plastic manufacturing process: five types of casting, hot and cold forging, CNC machining (3 to 5-axis), metal stamping, injection molding, welding, surface finishing, heat treatment, and full mechanical and electromechanical assembly. U.S.-based engineering support provides DFM analysis, tolerance review, and project oversight to American standards. Whether you need a single precision CNC machined prototype or a 10-million-unit die casting production run, every process below is available under one turnkey manufacturing workflow.
Casting
Five casting processes for every alloy, volume range, and complexity level. From high-pressure die casting at cycle times measured in seconds to sand casting for large, low-volume parts exceeding 100 kg. All integrated with post-cast CNC machining and surface finishing.
Die Casting
High-pressure aluminum, magnesium, zinc. 25T to 800T. Parts 1g to 5,000g.
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Gravity Casting
Permanent mold aluminum. Dense microstructure, excellent mechanical properties.
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Low Pressure Casting
Controlled fill, pore-free aluminum. Over 90% metal yield. Safety-critical parts.
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Sand Casting
Aluminum, steel, stainless, brass, bronze. Low tooling cost. Parts 100+ kg.
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Investment Casting
Lost-wax. Steel, stainless, brass, bronze, titanium. Near-net-shape complexity.
Explore →CNC Machining
3, 4, and 5-axis CNC milling, turning, drilling, and tapping in metals and plastics. Accuracy to ±0.01 mm, surface finishes from Ra 0.4 um. CMM verified per ISO 2768 and ISO 286. See our CNC machining cost guide for pricing benchmarks.
Custom CNC Machining
Full-service precision machining. Metals and plastics. Prototype to production.
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CNC Turning
Shafts, pins, cylindrical parts. Max diameter 360 mm. Live tooling.
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CNC Milling
Pockets, contours, 3D surfaces. Envelope: 1016 x 508 x 635 mm.
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CNC Drilling
Through-holes, blind holes. Perfect positional accuracy.
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CNC Tapping
Rigid threading. Cross-thread prevention, volume fastening.
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3-Axis CNC
Cost-effective flat surfaces, slots, standard profiles.
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4-Axis CNC
Multi-sided machining. Rotational accuracy, fewer setups.
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5-Axis CNC
Impellers, turbines, organic shapes. Single-setup precision.
Explore →Forging
Superior grain flow strength for safety-critical, high-load applications. Integrated with post-forge heat treatment and CNC machining to ±0.01 mm for finished, ready-to-assemble components.
Stamping & Fabrication
From high-volume progressive die stamping to precision laser cutting and CNC bending. Sheet metal components in aluminum, steel, stainless, brass, bronze, and copper.
Metal Stamping
Punching, bending, drawing, forming. High-volume sheet metal components.
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Progressive Stamping
Multi-station progressive dies. Millions of cycles. Turnkey die design to production.
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Laser Cutting
Up to 25 mm thickness. No tooling cost. Fast prototype-to-series iteration.
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CNC Bending
Multi-axis tube and sheet metal bending. Tight-radius, defect-free forming.
Explore →Welding
Four welding processes with robotic cells and fixtures. Aluminum, steel, stainless steel, brass, and bronze. AWS D1.1 compliant for structural applications. Integrated with mechanical assembly workflows.
TIG Welding
GTAW. Precision, clean welds. Best for aesthetics and critical joints.
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Gas Shielded Welding
MIG/GMAW. High speed, excellent weld purity. Volume production.
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Laser Welding
Minimal HAZ, very low distortion. Fast automation for delicate parts.
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Resistance Welding
Sub-second joints. No consumables. Ideal for sheet metal high-volume.
Explore →Plastic Manufacturing
Thermoplastic injection molding, extrusion, blow molding, thermoforming, and 3D printing. 50+ resins from ABS and PP to engineering-grade PEEK. See our guide on how plastic injection molding works.
Injection Molding
ABS, PC, PA, PEEK, 50+ resins. Insert and overmolding. Prototype to production.
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Plastic Extrusion
Custom profiles and tubing. PVC, PP, PE, PC, PA.
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Blow Molding
Hollow plastic parts. Multi-layer technology. Tanks, ducts, containers.
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Thermoformed Blister
Trays, clamshells, inserts. ESD-safe options. Reusable packaging.
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Plastic 3D Printing
FDM in ABS, PEEK, Nylon, TPU. Rapid prototyping in days.
Explore →Finishing, Heat Treatment & Specialty Processes
10+ finishing processes, full heat treatment, aluminum extrusion, MIM, powder metallurgy, and metal 3D printing. See our powder coating cost guide for pricing benchmarks.
Surface Finishing
Anodizing, plating, PVD, powder coating, painting, e-coating, galvanizing.
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Heat Treatment
Aluminum tempers (T1-T651). Steel: annealing, quenching, tempering, nitriding.
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Aluminum Extrusion
Custom profiles. Max 350 x 350 mm. 9 alloy grades from 1050 to 7075.
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Metal Injection Molding
MIM. Small, complex, high-volume metal parts. Steel, stainless, tungsten carbide.
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Powder Metallurgy
Compaction + sintering. Net-shape. Excellent accuracy and material efficiency.
Explore →Assembly & Advanced Manufacturing
Complete mechanical, electromechanical, and PCBA assembly with functional testing, labeling, and packaging. Plus metal 3D printing for rapid prototyping. Learn about mechanical assembly and box build assembly.
Mechanical Assembly
Riveting, press-fit, welding, adhesive, screwdriving. Auto and semi-auto lines.
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PCB Design & Assembly
PCBA, electromechanical integration, ESD-safe. Functional testing and packaging.
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Metal 3D Printing
DMLS. Aluminum, stainless, titanium. Complex internal channels. Rapid prototyping.
Explore →Process Comparison at a Glance
Choose the right process based on volume, material, tolerance, and part complexity.
| Process | Best For | Materials | Typical Tolerances | Ideal Volume | Lead Time |
|---|---|---|---|---|---|
| Die Casting | Complex, thin-wall, high-volume | Aluminum, Magnesium, Zinc | NADCA Standard ±0.010" | 5,000 to 1,000,000+ | 6-14 weeks |
| Gravity Casting | Dense, structural aluminum parts | Aluminum (A356) | ISO 8062 CT7-CT8 | 500 to 50,000 | 4-10 weeks |
| Sand Casting | Large parts, low tooling cost | Aluminum, Steel, Stainless, Brass, Bronze | ISO 8062 CT9-CT10 | 50 to 5,000 | 4-8 weeks |
| Investment Casting | Complex geometry, exotic alloys | Steel, Stainless, Brass, Bronze, Titanium | Near-net-shape per ICI | 500 to 50,000 | 6-12 weeks |
| CNC Machining | Tight tolerances, design flexibility | All metals + engineering plastics | ±0.01 mm (ISO 2768) | 1 to 10,000 | 1-3 weeks |
| Hot Forging | High-load, fatigue-critical parts | Aluminum, Steel, Stainless, Brass, Bronze | ASTM B247 / BS EN 10243 | 1,000 to 500,000+ | 6-12 weeks |
| Cold Forging | Small, high-volume, hardened parts | Steel, Stainless Steel | Excellent dimensional accuracy | 5,000 to 1,000,000+ | 6-10 weeks |
| Metal Stamping | Sheet metal, high-volume | Aluminum, Steel, Stainless, Brass, Bronze, Copper | DIN 6930 / GB/T 13914 | 5,000 to 10,000,000+ | 4-10 weeks |
| Injection Molding | Complex plastic parts at volume | ABS, PC, PA, PEEK, 50+ resins | ±0.05 mm standard | 500 to 1,000,000+ | 4-8 weeks |
| MIM | Small, complex metal parts | Steel, Stainless, Brass, Tungsten Carbide | Near-net-shape | 5,000 to 500,000+ | 8-16 weeks |
Not Sure Which Process Is Right?
Upload your CAD files and our engineering team will recommend the optimal process. Quotes in under 24 hours with DFM feedback.
Why Meco for Your Manufacturing Program
The broadest process coverage under one accountable partner. No brokers. No fragmented supply chains.
Factory Owner, Not a Broker
Unlike platforms that broker parts to anonymous suppliers, Meco owns and operates every facility. Direct quality control, direct accountability, zero middlemen.
40+ Processes, One Quality System
Casting, machining, forging, stamping, molding, welding, finishing, heat treatment, and assembly under one IATF 16949:2016 certified workflow. No vendor handoffs.
DFM Saves 15-30% on Cost
Every quote includes engineering analysis that identifies cost-saving design changes, optimal process selection, and tolerance rationalization before tooling begins.
Prototype to 10 Million+ Parts
Same partner from first prototype through volume production. No MOQ. Quotes in under 24 hours. Lead times 30-50% shorter through vertical integration.
Quality Assurance & Documentation
At Meco, quality is built into everything we do. Our IATF 16949:2016 certification reflects our commitment to consistent quality, continuous improvement, risk reduction, and customer satisfaction. Every stage, from incoming material inspection to final delivery, is managed to meet or exceed expectations. We apply this automotive-grade rigor across every industry and every process we serve, delivering a 99.99% quality rate and 99.8% on-time delivery. Learn more about Meco.
PPAP Documentation
Full Production Part Approval Process packages including control plans, process flow diagrams, and dimensional results.
First Article Inspection
FAI reports with full dimensional verification of first production parts against your drawing specifications.
CMM Inspection Reports
Coordinate Measuring Machine verification to ±0.002 mm. Full GD&T evaluation with graphical deviation reports.
Full Process Traceability
Lot-level tracking from raw material through every manufacturing, finishing, and assembly step. Complete audit trail.
Material Certs & CoA
Mill test reports, Certificates of Analysis, and material compliance documentation included with every shipment.
REACH & RoHS Compliance
Full regulatory compliance documentation for EU REACH and RoHS directives, verified at material and finished-part level.
CTQ Reporting
Critical-to-Quality dimension tracking with SPC charts, Cpk analysis, and trend monitoring across production runs.
Conflict Minerals Reporting
CMRT documentation per SEC/Dodd-Frank requirements for 3TG minerals sourcing transparency.
Manufacturing Capabilities FAQ
What manufacturing processes does Meco offer?
Meco provides 40+ in-house manufacturing processes including five types of casting (die casting, gravity, low pressure, sand, and investment), CNC machining (3 to 5-axis), hot and cold forging, metal stamping, laser cutting, CNC bending, four welding processes, plastic injection molding, extrusion, blow molding, surface finishing, heat treatment, and full mechanical and electromechanical assembly.
What materials can Meco work with?
Metals: aluminum (15+ alloys), carbon and alloy steel, stainless steel, brass, bronze, copper, titanium, magnesium, zinc, and tungsten carbide. Plastics: ABS, PP, PE, PC, PA (Nylon), POM, PEEK, TPU, and 40+ additional resins. Material selection guidance is included with every DFM review.
What certifications does Meco hold?
IATF 16949:2016, the highest-tier automotive quality management standard, which incorporates all ISO 9001:2015 requirements. Quality processes include APQP, PPAP, SPC, PFMEA, FAIR, CMM inspection (±0.002 mm), and NDT (ultrasonic, dye penetrant, X-ray).
How do I choose the right manufacturing process?
Process selection depends on part geometry, material, tolerance requirements, production volume, and budget. Our engineering team recommends the optimal process with every quote. CNC machining is best for 1 to 1,000 parts, casting and stamping excel above 5,000 units, and forging delivers the highest strength for safety-critical components.
What is the minimum order quantity?
There is no minimum order quantity. Meco scales from 10-piece prototypes to 10-million-unit production runs using the same facilities and quality system.
What are Meco's lead times?
Prototype parts: 1-2 weeks. Tooling (molds, dies, fixtures): 3-6 weeks. Overall production lead time: 2-8 weeks. Quotes in under 24 hours with DFM feedback. Vertical integration reduces lead times by 30-50%.
Where are Meco's manufacturing facilities?
Production facilities in Thailand (20,000 m²) and China (16,000 m²). U.S.-based engineering support. Warehousing across North America (Ohio, Florida, Canada) and Asia (Japan, Thailand). Learn more about Meco.
Can Meco handle the full product lifecycle?
Yes. Meco's turnkey manufacturing covers R&D engineering, DFM analysis, prototyping, tooling, multi-process production, surface finishing, assembly, packaging, and global delivery through our warehousing and logistics network.
What file formats do you accept for quotes?
STEP (.stp) and IGES (.igs) for 3D models. PDF or DWG for 2D drawings with tolerances and GD&T callouts. Include material, volume, and finish requirements for the most accurate quote.
How to Get Started
Upload STEP/IGES files with material, volume, and finish requirements via our quote form.
We analyze your design and recommend the optimal manufacturing process. Detailed quote with DFM optimization in under 24 hours.
Tooling fabrication, production with in-process SPC, CMM inspection, and full documentation (FAI, COA, material certs).
Surface finishing, assembly, packaging, and global delivery. One partner from concept to doorstep. Need to scale? Same quality, 10 pcs to 10M+.
Manufacturing Resources
How Much Does CNC Machining Cost?
Understand real pricing drivers including hourly rates, material costs, batch size economics, and how turnkey manufacturing reduces total spend.
Read the guide →
What Is Die Casting? Complete Process Guide
Die casting explained: hot vs. cold chamber, alloy selection, design principles, tolerances, and when to choose die casting over machining.
Read the guide →
What Is Contract Manufacturing?
How contract manufacturing works, the different models (CM, OEM, turnkey), cost structures, and how to evaluate a manufacturing partner.
Read the guide →